![]() ![]() ![]() ![]() ![]() ![]() PROCESS ![]() 01_ 02_ 03_ 04_ 05_ ![]() ![]() ![]() ![]() THE SOLARVALUE PROCESS The process is based on a production process that was successfully tested by Solarex in the 80s and developed further by us. Phase I In the first step, we will use high purity carbon to reduce high purity quartz fragments to metallurgical silicon in arc furnaces at a temperature of 2,200 degrees Celsius, achieving a purity of approximately 99.9+%. Phase II Process II consists of several purification stages, including repeated smelting in induction furnaces. Directional solidification is used to remove heavy metals and most of the phosphorus. Careful control of the solidification process allows many impurities, such as heavy metals, and most of the phosphorus to be gathered and extruded during the transition from liquid to solid state. In another smelting phase, the addition of a special slag binds further impurities, including boron, carbon and oxygen. Phase III Process III involves the use of a special casting furnace that has an optimised temperature profile for directional solidification. This finally reduces the boron and phosphorus content to a level below the limits for solar grade silicon. At the end of the process, the overall purity is 99.999 %. The boron and phosphorus content is considerably lower still. |